Fore Innovations Fuel System Level 1 Dual Pump (2018-2023 F150) 91-621 (2024)

MAP or static referenced direct injection supply fuel system up to 800 rwhp with dual fuel pumps (recommended to run one pump full time, then activate secondary pump under load) withgasoline or race gas only (not E85). Supplies High Pressure Fuel Pump (HPFP) and port injection (and small wet nitrous) Includes in-tank supply system that retains OE transfer, fuel level sender, and EVAP functionality, upgraded feed and return lines, high capacity filtration and check valve, flow through t-block direct mounted on HPFP inlet tube, high capacity F1i regulator with provisions for both static and MAP reference.

Fuel system should not be used with E85 due to limitations with the OE fuel rails. (use L1E or L2 fuel systems instead)

Fore Innovations will provide detailed assistance on the function of supplied components; however, we will not provide assistance with integration (to the OE harness), tuning, or elimination of alarm codes or CELs. A professional installation and custom tune is required for this fuel system to function properly.

INCLUDES

  • F-150 Dual Pump Module
  • F1i Fuel Pressure Regulator (may be configured boost reference or static)
  • 88mm Inline Fuel Filter
  • T-block to direct mount on HPFP (High Pressure Fuel Pump)
  • All fittings, hose, hardware required for typical fuel line plumbing

-30 feet of fuel line (your choice of type)
-10 billet compression style hose ends (6 x straight, 4 x 90 degree)
-Qty 5, billet low profile 90 degree AN to ORB swivel fittings
-Qty 2, billlet straight AN to ORB fittings
-Qty 1, 3/8 EFI female to ORB-10 male adapter
-Qty 2, 3/8 EFI female to AN-8 male adapters
-Qty 1, ORB-8 plug
-Qty 10, hose straps with stainless mounting screws

FUEL PRESSURE SETTINGS:
1. Fuel pressure with static fuel pressure regulation must be set to [43 psi + maximum boost] or 54 psi (whichever is greater).
2. Fuel pressure with manifold referenced fuel pressure regulation must be set to 54psi during idle. (boost signal after throttle body)
3. Fuel pressure with boost referenced fuel pressure regulation should be set to 58 psi with vacuum off. (boost signal before throttle body)
4. Use L1E or L2 fuel system to operate outside these parameters.

Electrical Upgrade

None: base module configuration, 6" [150mm] of pump power wire protrude from top of hermetic seal

FC2 Controller with 6 gauge wiring:

- Operates both pumps simultaneously, using factory control

- Best for controlling two small fuel pumps for street duty, or two large fuel pumps for track use only (due to fuel heat)

- May be used for control of secondary pumps with triple module IF [a small] primary pump can be run by OEM harness

- Includes 14' [4.2m] of 6 AWG power wire and 100 amp fuse

- Includes 3' [.9m] of 6 AWG ground wire with ring terminal

- Includes 7' [2.1m] 12 AWG pump leads and sealed Delphi connector at pump module

FC3 Staged Controller with 4 gauge wiring:

- Operates secondary pump(s) independently from primary pump using factory control in conjunction with a secondary trigger source.

- Best for controlling two or three large fuel pumps for street duty and minimizing heat

- Includes 14' [4.2m] of 4 AWG power wire and 100 amp fuse

- Includes 3' [.9m] of 4 AWG ground wire with ring terminal

- Includes 7' [2.1m] 12 AWG pump leads and sealed Delphi connector at pump module

Filtration Media

CELLULOSE FILTER ELEMENT

- cellulose element, bonded aluminum endcaps, Viton o-ring

- provides 10 micron nominal, 14 micron absolute filtration

- use with gasoline and race gas

- disposable

- recommended filtration for use with Injector Dynamics fuel injectors

MICROGLASS SSD (ANTI-STATIC) FILTER ELEMENT

- microglass element, static dissipating, bonded aluminum endcaps, Viton o-ring

- provides 12 micron absolute filtration

- use with all fuel types and blends (i.e. gasoline, race gas, E85, E100, M5, diesel)

- disposable

- recommended filtration for use with Injector Dynamics fuel injectors

STAINLESS FILTER ELEMENT

- stainless element, stainless endcaps, Viton o-ring

- provides 10 micron nominal, 26 micron absolute filtration

- use with all fuel types and blends (i.e. gasoline, race gas, E85, E100, M5, diesel)

-re-usable

Fuel Filter Upgrades

Upgrade to 128mm Filter

- Upgrade from standard 88mm filter to 128mm filter length for more filtration capacity and more time between service intervals.

Billet Mounting Bracket

- Use it to mount filter under car body, show quality installation to secure mounting of filter assembly for ease of maintenance

Filter Monitoring Gauge and Fitting

- Use to monitor fuel pressure before filter to inspect filter health. A higher pressure before filter indicates loss across the filter. If ignored, substantial filter obstruction will lead to reduced pump performance, shortened pump life, and higher fuel heat. Fitting is includes to allow precise orientation of pressure gauge.

System Options

Honeywell Pressure Switch for FC3

- 1/8 NPT Male threads, installs in intake manifold, must see boost and vacuum

Boost Vacuum Manifold Kit

- Our Boost / Vacuum manifold kit includes the following: Fore Innovations Boost / Vacuum Manifold (3 x 1/4" barb fittings, 4 x plugs)

Fitment:

- 2018 Ford F150 5.0L

- 2019 Ford F150 5.0L

- 2020 Ford F150 5.0L

- 2021 Ford F150 5.0L

- 2022 Ford F150 5.0L

- 2023 Ford F150 5.0L

CA Residents: WARNING: Cancer and Reproductive Harm www.P65Warnings.ca.gov

Fore Innovations Fuel System Level 1 Dual Pump (2018-2023 F150) 91-621 (2024)

FAQs

What is the fuel pump problem on the 2018 Ford f150? ›

Look for these bad fuel pump symptoms:
  • Engine “chokes” or struggles to maintain speed.
  • Noises, backfires and a sputtering engine.
  • Hesitation at start or take-off.
  • A bad fuel pump can overheat, causing the engine to overheat.
  • Any of the above issues along with a “Check Engine” light.

How much is an upgraded fuel pump? ›

How much to replace a fuel pump? The cost to replace your vehicle's fuel pump can be considerable. It depends on the make and model you have and how old it is, but if you want to ballpark it, you should expect to pay anywhere between $390 and $900.

Where is the secondary fuel pump? ›

All vehicles with fuel injection have a primary fuel pump that's typically located in the fuel tank. Modern vehicles with gasoline direct injection (GDI) also have a second pump, which is a high-pressure pump. This second fuel pump is near the fuel rail in the engine compartment.

How much does it cost to replace a fuel pump on a Ford f150? ›

The average cost for a Ford F-150 Fuel Pump Replacement is between $1,244 and $1,641. Labor costs are estimated between $230 and $290 while parts are priced between $1,014 and $1,351. This range does not include taxes and fees, and does not factor in your unique location. Related repairs may also be needed.

How do I reset my fuel pump? ›

Fuel Shutoff
  1. Switch off the ignition.
  2. Switch to start position.
  3. Switch off the ignition.
  4. Switch on the ignition to re-enable the fuel pump.
  5. If vehicle does not start, repeat steps 1 through 4.

Will upgrading a fuel pump increase horsepower? ›

By itself, a high-flow fuel pump will not increase power, but it will provide the ability to increase power by providing a higher flow of fuel to the engine when major engine upgrades are performed.

Does a new fuel pump improve gas mileage? ›

Loss of fuel efficiency – Modern fuel pumps are computer-controlled to provide just the right amount of fuel. Whether you're getting too little or too much, it will negatively impact your fuel efficiency. If your vehicle is getting poor mileage for no apparent reason, it could be your fuel pump.

What does a dual fuel pump do? ›

In extreme driving conditions, multiple fuel pumps are often better than one. High horsepower applications often demand a higher volume of fuel and/or pressure and using two fuel pumps ensures the engine is always supplied with enough fuel at the correct pressure.

What is a two-stage fuel pump? ›

The two-stage pump has one set of gears to pull the fuel from the tank and the other is to deliver it under pressure to the nozzle. You can push oil quite a distance, but pulling it back is the challenge.

How often should I change my secondary fuel filter? ›

For Secondary filters we recommend you replace the cartridge every 40,000kms, or every second time you change your factory filter, whichever comes first. The exception to the above rule would be if you encountered contaminated fuel, in which case you should change the filters early.

Do I need to prime a new fuel pump? ›

However, after successfully replacing them, it's crucial to perform priming, i.e., removing any remaining air inside the injection system. To get your diesel engine running smoothly again, you must know how to prime a fuel pump fuel injection.

What are the symptoms of having air in the fuel line? ›

Airlocks occur when air enters your fuel system and keeps the diesel fuel from reaching the injectors. Unable to pass fuel through the bubble stuck in your system, typical symptoms include difficulty starting the engine, reduced engine power after starting, and, in severe cases, the inability to start the engine.

What causes a fuel pump to lose prime? ›

If your foot valve is leaking your pump may lose its prime between starts. Replacing a faulty valve may solve the problem. Obstruction-One possible reason your pump may be losing its prime is an obstruction or blockage in a line. Debris blocking the suction strainer or foot valve is the most common cause.

What are the symptoms of a bad fuel pump on a Ford F-150? ›

One of the most obvious signs of a fuel pump issue is an engine that stalls or fails to start. This is often caused by a lack of fuel reaching the engine, which can be the result of a failing fuel pump. Another common symptom of a fuel pump issue is sputtering or jerking at high speeds.

What is the problem with the fuel pump on the 6.7 L Ford? ›

When the CP4 pump fails, it will shed tiny particles of metal throughout the entire high pressure fuel system, causing a number of serious 6.7 Powerstroke problems. The only cure in this case is to replace everything in the high pressure fuel system - CP4 pump, fuel injectors, injection lines, fuel rails, etc.

What are the symptoms of a bad fuel pump? ›

Willoughby Hills Auto Repair lists eight signs you might need a pump replacement.
  • Fuel Tank Noise. A damaged fuel pump might make a loud, whining sound that you'll hear from your gas tank. ...
  • Difficult Starts. ...
  • Sputtering Engine. ...
  • The Actual Stall. ...
  • Power Loss. ...
  • Surging Power. ...
  • Lower Fuel Efficiency. ...
  • Dead Engine.
Jul 1, 2020

What is an indicator of fuel pump issues? ›

Signs Your Fuel Pump is Going Bad

Whining noise coming from the fuel tank area when the engine is running. Stalling that will restart after several minutes. Trouble starting the car. Lack of power.

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